Mechanical Components OEM Precise Steel Shaft Customized

Product Details
Customization: Available
Application: Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Robotics Industry
Corrosion Resistance: High Corrosion Resistance
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  • Mechanical Components OEM Precise Steel Shaft Customized
  • Mechanical Components OEM Precise Steel Shaft Customized
  • Mechanical Components OEM Precise Steel Shaft Customized
  • Mechanical Components OEM Precise Steel Shaft Customized
  • Mechanical Components OEM Precise Steel Shaft Customized
  • Mechanical Components OEM Precise Steel Shaft Customized
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Basic Info.

Model NO.
EM-044
Journal Surface Roughness
0.63-0.16μm
Shaft Type
Flexible Shaft
Strength
High Strength
Surface Finish
Polished
Tolerance
Precision Tolerance
Process
Die Forging+Maching+Finishing
Accuracy
High
Strengthen
High
Material
Alloy Steel
Load
Central Spindle
Stiffness & Flexibility
Stiffness / Rigid Axle
Axis Shape
Straight Shaft
Shaft Shape
Real Axis
Appearance Shape
Round
Transport Package
Fiber Wooden Case
Specification
According to the drawing
Origin
Luoyang, China
Production Capacity
50000PCS/Year

Product Description

Specification
item value
Place of Origin China
Brand Name  
Model Number ANY TYPE
Model Customizable
Name Mechanical Components OEM Precise Steel Shaft customized 
Material Carbon steel
Color According to customer requirements
Shape According to the drawings
Characteristic steel product
MOQ 1000pcs
Keyword Forging
Lead Time 25~45 Days
Dimensions Customers' Requiry

Mechanical Components OEM Precise Steel Shaft CustomizedProducts Details
Product Name Mechanical Components OEM Precise Steel Shaft customized 
Main Process OEM Precision CNC Machined Brass Hot Forging Valve Fittings Custom Brass Forgings Machining Parts CNC Machining PartHot Forging, Cold Forging, CNC Machining
Material Carbon Steel, Stainless Steel, Aluminum Alloy  Or according to customer requirements
Forging Weight Range 10gram - 200kgs
Surface Finish Pickling, Passivation, Sand-blasting, Shot-blasting, Electro-polishing, Buffing, Mirror-polishing, Zinc/Chrome Plating, Anodizing,Powder Coating,Electrophoretic painting etc.
Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming
Machining Tolerance 0.01mm-0.05mm
Heat Treatment Solution, Annealing, Quenching, Tempering, Aging, etc.
Special Treatment Hardening, Vacuum Impregnation, etc. 
Special Inspection Leakage test, Shell Strength test, Radiographic test, Ultrasonic test, Magnetic test, Liquid penetration test, Salt spray test,
etc.
Application Petrochemical industry  
Lead time 35 days for mold and samples, after confirmation of samples, mass production time is 25 days
Small Quantity Is acceptable 
   
Quality Control Full Inspection

Mechanical Components OEM Precise Steel Shaft CustomizedMechanical Components OEM Precise Steel Shaft CustomizedOUR BUSINESS SCOPE

Product application
Metal parts can be used for car, truck, elevator, refrigerator, furniture, medical instruments, other mechanical equipment, control cabinet, ventilation equipment, construction industry, wind power industry, solar industry and so on.

Product include
varieties of metal forging parts, metal press forging parts, metal welding parts, metal deep drawing parts, metal punch parts, laser cutting parts;
CNC parts, CNC machining parts, Metal chassis, metal cabinets, metal cases, metal enclosures, metal auto parts,
Metal sleeve, tube, pipe, spacer, metal bracket, bumper bracket, shackle, Radiator Block, door hanger, bar pin,

Material available
Carbon steel, Stainless steel, Spring steel, Aluminum, Aluminum alloy, Galvanized steel and so on.

Surface treatment available
polishing, grinding, brush, zinc plating, powder coating, blackening (black phosphate and light oil dip), E-coating (electrophoresis), anodizing, nickel plating, chrome plating, anti-rust oil,  etc.

Metal processing available
Forging parts: tooling making, samples approval, forming, bending, tapping, welding, assembly & finishing.
CNC parts: CNC lathe milling, CNC lathe turning, drilling, tapping, finishing & assembly.

Specification
OEM, according to customer's drawing or sample

Tolerance
Forging parts:0.01-0.1mm, CNC machining parts:0.1-0.002mm

Service available
Before mass production, we supply pre-production samples for customer final confirmation, tooling maintenance and tooling slight change free

Certificate
ISO9001:2009Mechanical Components OEM Precise Steel Shaft Customized

Wide application

AUTOMOTIVE AND TRUCK

In automotive and truck applications, forged components are commonly found at points of shock and stress. Cars and trucks may contain more than 250 forgings, most of which are produced from carbon or alloy steel. Forged engine and powertrain components include connecting rods, crankshafts, transmission shafts and gears, differential gears, drive shafts, clutch hubs, and universal joint yokes and crosses. Forged camshafts, pinions, gears, and rocker arms offer ease of selective hardening as well as strength. Wheel spindles, kingpins, axle beams and shafts, torsion bars, ball studs, idler arms, pitman arms, steering arms, and linkages for passenger cars, buses, and trucks typify applications requiring extra strength and toughness.

AEROSPACE

High strength-to-weight ratio and structural reliability improve performance, range, and payload capabilities of aircraft. That's why ferrous and nonferrous forgings are used in helicopters, piston-engine planes, commercial jets, and supersonic aircraft. Many aircraft are "designed around" forgings, and contain more than 450 structural forgings as well as hundreds of forged engine parts. Forged parts include bulkheads, wing roots and spars, hinges, engine mounts, brackets, beams, shafts, bellcranks, landing-gear cylinders and struts, wheels, brake carriers and discs, and arresting hooks. In jet turbine engines, iron-based, nickel-base, and cobalt-base superalloys are forged into buckets, blades, couplings, discs, manifolds, rings, chambers, wheels, and shafts-all requiring uniformly high-yield tensile and creep rupture strengths, plus good ductility at temperatures ranging between 1,000 and 2,000°F. Forgings of stainless steels, maraging steels, titanium, and aluminum find similar applications at lower temperatures. Forged missile components of titanium, columbium, super alloys, and refractory materials provide unduplicated mechanical and physical properties under severe service conditions. Aluminum structural beams for boosters, titanium motor cases, and nuclear-engine reactor shields and inflatable satellite launch canisters of magnesium are used in the space shuttle program.

OFF-HIGHWAY AND AGRICULTURAL

Strength, toughness, machinability, and economy account for the use of ferrous forgings in off-highway and heavy construction equipment, and in mining machinery. In addition to engine and transmission parts, forgings are used for gears, sprockets, levers, shafts, spindles, ball joints, wheel hubs, rollers, yokes, axle beams, bearing holders, and links. Farm implements, in addition to engine and transmission components, utilize key forgings ranging from gears, shafts, levers, and spindles to tie-rod ends, spike harrow teeth, and cultivator shanks.

ORDNANCE

Forged components are found in virtually every implement of defense, from triggers to nuclear submarine drive shafts. Heavy tanks contain more than 550 separate forgings;  The majority of 155-mm, 75-mm, and 3-in. shells as well as mortar projectiles contain at least two forged components.

VALVES AND FITTINGS

For valves and fittings, the mechanical properties of forgings and their freedom from porosity are especially suited to high-pressure applications. Corrosion and heat-resistant materials are used for flanges, valve bodies and stems, tees, elbows, reducers, saddles, and other fittings. Oilfield applications include rock cutter bits, drilling hardware, and high-pressure valves and fittings.

INDUSTRIAL, HARDWARE AND TOOLS

Stationary and shipboard internal combustion engines include forged crankshafts, connecting rods, caps, camshafts, rocker arms, valves, gears, shafts, levers, and linkages. Outboard motors, motorcycles, and power saws offer examples of the intensive use of forgings in smaller engines. Industrial equipment industries use forgings in materials handling systems, conveyors, chain-hoist assemblies, and lift trucks.

Mechanical Components OEM Precise Steel Shaft Customized

Company profile 

Henan Forging Emperor Industry Co., Ltd
. is located in luoyang, China. Luoyang, the ancient capital, is a world famous historical and cultural city. It is also an important industrial city in China. Many well-known national scientific research institutions are established here, providing key technical support and services for the development and improvement of the industrial chain. The main business of our company is industrial product design, auto parts design and production, other mechanical parts design and production, titanium alloy material and its products research and development production, diamond products research and development production, the company has a complete mechanical parts design and production process supporting process, is a professional machinery parts supplier.

The company has complete hardware supporting facilities, and the hot-die forging press models are 300T, 400T, 630T, 1000T, 1600T, 2500T, 4000T, 8000T and other different tonnage forging presses, which are suitable for the production of products from 0.1 kg to 200 kg. The cold forging machine has 4 hydraulic presses, which can produce cold forging products from 0.01 kg to 20 kg. The products can be made of carbon steel, alloy steel, copper forgings, aluminum forgings, stainless steel, titanium alloy and so on. The company′s products are mainly used in automobile industry, construction machinery industry, railway locomotives, power fittings, mining machinery and other industries. The company′s main customers are China FAW group, China shaanxi automobile group, China locomotive group, China yituo,and so on.

The quality control equipment of the company includes flaw detector, hardness tester, spectrometer, metallographic analysis, tensile test, coordinate measuring instrument, etc. The company is engaged in the industrial product design and production for 20 years, has accumulated the rich industry experience. The company undertakes customized OEM services for processing of incoming drawings and samples, and can complete all processes including 3D modeling design, mold design and production, product forging and pressing, heat treatment of forgings, and machining. Our company has an independent industrial design service center and a professional industrial design service team, which provides strong technical support for technological innovation of enterprises. The company has special metal products design and development, manufacturing and production services. Titanium alloy products and industrial diamond products developed and produced by the company are widely used in machinery manufacturing industry and other related fields.

 

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