Custom Forging Services Forging Factory Machining Service

• Customization: Available
• After-sales Service: One Year After Sale Service
• Warranty: One Year After Sale Service
• Model NO.: FG-001
• Type: Pistons
• Application: Excavator
• Certification: ISO9001: 2000
• Condition: New
• Process: Die Forging+Maching+Finishing
• Strengthen: High
• Hardness: High
• Transport Package: Fiber Wooden Case
• Specification: According to the drawing
• Origin: Luoyang, China
• Production Capacity: 50000PCS/Year

Product Description

Key attributes

Warranty
One year
Applicable Industries
Machinery Repair Shops, Construction works , Energy & Mining, Other
Weight (KG)
0.5-200kgs
Showroom Location
None
Video outgoing-inspection
Provided
Machinery Test Report
Provided
Place of Origin
Luouyang, China
Condition
New
Brand Name
DUANHUANG
Machine Type
Drilling Tool
Material
Carbon steel
Processing Type
Forging
Use
Coal Mining, construction machinery
Application
Mining machinery parts
Material
Alloy steel + Tungsten carbide
Quality
High Quailty
Certification
ISO CE
MOQ
1000PCS
OEM
Available
Package
Fiber wooden case
Advantage
Drilling Hard Rocks
Technical support
Available


Specifications

Type:	Forging parts
Application:	Crane,trolley,transfer car,heavy duty industry,Port crane,Steel factory etc
Material:	4140/SCM440/42CrMo,ssw-QIR/65#steel,65Mn,50SiMn,QT800,ZG35SiMn,SSW-Q1
Dimension:	According to the customers' drawings
Process:	Forging
Quality Control:	UT,MT,RT,PT,chemical composition test,mechanical property test,etc.
Heat Treatment:	Quenching and Tempering
Quenching Depth:	0.5-50mm
Coating:	Black Oxide+Rust-proof oil
Inspection:	Besides our in-house inspecion, you could also choose a third party inspection.
Standard:	ASTM, ASME, DIN, JIS, ISO, BS, API, EN,GOST,etc
Certificate:	1, Raw material certificate(material chemical compositon)
	2, Heat treatment sheet report
	3, Dimension inspection report
	4, UT/MT test report
Packing:	Seaworthy plywood packaged on steel pallets or as customer's request
Delivery Date:	30-45 working days
Competitive Advantage:	Quality control and management to the whole produce process, including ingot smelting,forging, heat treatment, machining and strictly final inspection prior to delivery.

Wide application

AUTOMOTIVE AND TRUCK

In automotive and truck applications, forged components are commonly found at points of shock and stress. Cars and trucks may contain more than 250 forgings, most of which are produced from carbon or alloy steel. Forged engine and powertrain components include connecting rods, crankshafts, transmission shafts and gears, differential gears, drive shafts, clutch hubs, and universal joint yokes and crosses. Forged camshafts, pinions, gears, and rocker arms offer ease of selective hardening as well as strength. Wheel spindles, kingpins, axle beams and shafts, torsion bars, ball studs, idler arms, pitman arms, steering arms, and linkages for passenger cars, buses, and trucks typify applications requiring extra strength and toughness.

AEROSPACE

High strength-to-weight ratio and structural reliability improve performance, range, and payload capabilities of aircraft. That's why ferrous and nonferrous forgings are used in helicopters, piston-engine planes, commercial jets, and supersonic aircraft. Many aircraft are "designed around" forgings, and contain more than 450 structural forgings as well as hundreds of forged engine parts. Forged parts include bulkheads, wing roots and spars, hinges, engine mounts, brackets, beams, shafts, bellcranks, landing-gear cylinders and struts, wheels, brake carriers and discs, and arresting hooks. In jet turbine engines, iron-based, nickel-base, and cobalt-base superalloys are forged into buckets, blades, couplings, discs, manifolds, rings, chambers, wheels, and shafts-all requiring uniformly high-yield tensile and creep rupture strengths, plus good ductility at temperatures ranging between 1,000 and 2,000°F. Forgings of stainless steels, maraging steels, titanium, and aluminum find similar applications at lower temperatures. Forged missile components of titanium, columbium, super alloys, and refractory materials provide unduplicated mechanical and physical properties under severe service conditions. Aluminum structural beams for boosters, titanium motor cases, and nuclear-engine reactor shields and inflatable satellite launch canisters of magnesium are used in the space shuttle program.

OFF-HIGHWAY AND AGRICULTURAL

Strength, toughness, machinability, and economy account for the use of ferrous forgings in off-highway and heavy construction equipment, and in mining machinery. In addition to engine and transmission parts, forgings are used for gears, sprockets, levers, shafts, spindles, ball joints, wheel hubs, rollers, yokes, axle beams, bearing holders, and links. Farm implements, in addition to engine and transmission components, utilize key forgings ranging from gears, shafts, levers, and spindles to tie-rod ends, spike harrow teeth, and cultivator shanks.

ORDNANCE

Forged components are found in virtually every implement of defense, from triggers to nuclear submarine drive shafts. Heavy tanks contain more than 550 separate forgings;  The majority of 155-mm, 75-mm, and 3-in. shells as well as mortar projectiles contain at least two forged components.

VALVES AND FITTINGS

For valves and fittings, the mechanical properties of forgings and their freedom from porosity are especially suited to high-pressure applications. Corrosion and heat-resistant materials are used for flanges, valve bodies and stems, tees, elbows, reducers, saddles, and other fittings. Oilfield applications include rock cutter bits, drilling hardware, and high-pressure valves and fittings.

INDUSTRIAL, HARDWARE AND TOOLS

Stationary and shipboard internal combustion engines include forged crankshafts, connecting rods, caps, camshafts, rocker arms, valves, gears, shafts, levers, and linkages. Outboard motors, motorcycles, and power saws offer examples of the intensive use of forgings in smaller engines. Industrial equipment industries use forgings in materials handling systems, conveyors, chain-hoist assemblies, and lift trucks.

Company profile 

Henan Forging Emperor Industry Co., Ltd. is located in luoyang, China. Luoyang, the ancient capital, is a world famous historical and cultural city. It is also an important industrial city in China. Many well-known national scientific research institutions are established here, providing key technical support and services for the development and improvement of the industrial chain. The main business of our company is industrial product design, auto parts design and production, other mechanical parts design and production, titanium alloy material and its products research and development production, diamond products research and development production, the company has a complete mechanical parts design and production process supporting process, is a professional machinery parts supplier.

The company has complete hardware supporting facilities, and the hot-die forging press models are 300T, 400T, 630T, 1000T, 1600T, 2500T, 4000T, 8000T and other different tonnage forging presses, which are suitable for the production of products from 0.1 kg to 200 kg. The cold forging machine has 4 hydraulic presses, which can produce cold forging products from 0.01 kg to 20 kg. The products can be made of carbon steel, alloy steel, copper forgings, aluminum forgings, stainless steel, titanium alloy and so on. The company′s products are mainly used in automobile industry, construction machinery industry, railway locomotives, power fittings, mining machinery and other industries. The company′s main customers are China FAW group, China shaanxi automobile group, China locomotive group, China yituo,and so on.

The quality control equipment of the company includes flaw detector, hardness tester, spectrometer, metallographic analysis, tensile test, coordinate measuring instrument, etc. The company is engaged in the industrial product design and production for 20 years, has accumulated the rich industry experience. The company undertakes customized OEM services for processing of incoming drawings and samples, and can complete all processes including 3D modeling design, mold design and production, product forging and pressing, heat treatment of forgings, and machining. Our company has an independent industrial design service center and a professional industrial design service team, which provides strong technical support for technological innovation of enterprises. The company has special metal products design and development, manufacturing and production services. Titanium alloy products and industrial diamond products developed and produced by the company are widely used in machinery manufacturing industry and other related fields.