Hard Face Straight Gear Customization for a Variety of Machines

• Customization: Available
• Application: Aerospace Industry, Agricultural Equipment, Automotive Industry, Construction Industry, Medical Industry, Robotics Industry
• Certification: CE, ISO9001
• Model NO.: TP1101-1
• Journal Relative Position Accuracy: 0.01-0.03mm
• Journal Surface Roughness: 0.63-0.16μm
• Material: High Carbon Steel
• Strength: High Strength
• Surface Finish: Polished
• Tolerance: Precision Tolerance
• Service: OEM\ODM\Customized
• Certificate: ISO9001:2008
• MOQ: 1000PCS
• Weight: 10g-200kg
• Transport Package: Wooden Boxes Package
• Trademark: Forging Emperor
• Origin: Luouyang, China
• Production Capacity: 500000 PCS/Year

Product Description

Product Description

 

Product Specification & Other information List:
1	Item Name	Forging service
2	Size	As per approval product drawings.
3	DRW Format	DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc...
4	Weight	0.1-200 kg
5	Material	Differenty types of Steels, Carbon Steel, Stainless Steel, Alloy Steel etc;Aluminum alloy, copper alloy, titanium alloy, tungsten molybdenum alloy and other non-ferrous metals.
6	Application	Industry Equipments, Autos, Construction machinery Parts, Agricultural machinery, Railway relevant Parts, Petrochemical machinery, Mining machinery, The power industry.
7	Surface Treatment	Self color, Polishing, Painting, Powder Coating, Electrophoretic Coating, Anodizing, Nickel Plating, Zinc Plating, Hot dip Galvanizing etc.
8	Quality Control	1.Raw Materials Test, include chemical composition and size;
		2.Random inspection during production;
		3.Final products size test, with measurement tools, special gauges and Coordinate instrument if needed;
		4.Final products Strenght and Hardness test, to guarantee the mechanical property;
		5.Assembly and Function test, with special testing gauges;
		6.Packing test
9	Packing	Plastic bags, Cartons, Racks, Plywood Cases etc.
10	Logistics	Shipping, Air Flight, International Express etc.
11	Process	Die Forging, Free Forging, Hot forging, Cold forging, Heat Treatment, Machining, Surface Treatment etc.
12	Certificate	ISO/9001 ISO/IATF16949
13	Service	Custom OEM/ODM metal parts processing, Whole Product assembly, 2D & 3D drawings design, International Delivery Logistics, Serivce before & after sales etc.

Detailed Photos

 

Company Profile

Henan Forging Emperor Industry Co., Ltd. is a supplier specializing in metal forging, machining, casting and other machine parts customization.We have been engaged in forging business for more than 20 years and has accumulated rich forging technology and experience.
The company has a large number of experienced forging engineers and technical workers and our factory is installed with all kinds of forging equipment and processing machinery, which means we can produce forged parts from 0.1kg to 200kg in short time with large quantities.
The company have an professional industrial design team which can design products according to detail requirements from customers. Moreover, we can do secondary design improvements to old parts.  
The company has the ability to design and produce metal forging molds, which are the key tools in the manufacturing process of forging products. So we can control the product quality better.  
The company has a perfect order processing process to ensure the timely delivery of each order,and we have a professional business service team to provide customers with timely and comprehensive services.
 

The company has complete hardware supporting facilities, and the hot-die forging press models are 300T, 400T, 630T, 1000T, 1600T, 2500T, 4000T, 8000T and other different tonnage forging presses, which are suitable for the production of products from 0.1 kg to 200 kg.
The cold forging machine has 4 hydraulic presses, which can produce cold forging products from 0.01 kg to 20 kg. The products can be made of carbon steel, alloy steel, copper forgings, aluminum forgings, stainless steel, titanium alloy and so on.
The quality control equipment of the company includes flaw detector, hardness tester, spectrometer, metallographic analysis, tensile test, coordinate measuring instrument, etc.
The company is engaged in the industrial product design and production for 20 years, has accumulated the rich industry experience. The company undertakes customized OEM services for processing of incoming drawings and samples, and can complete all processes including 3D modeling design, mold design and production, product forging and pressing, heat treatment of forgings, and machining.  
 

Main products: Forging, Machining Parts, Forging Part, Auto Parts, Tractor Parts, Truck Parts, Die Forging, Shaft, Gear, Automobile Parts

Quality Control:

1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)

Testing Equipment:

Our company also has the most advanced and complete inspection equipment in the casting industry, including Spectrometer, Metallographic Microscope, Tension Tester, Low Temperature Tester, X-ray Tester, MPT, UT, CMM, Video Measurement Machine and so on. With these advanced facilities & instruments, we are able to supply the most precise finished products to our customers, and make products meeting their overall inspection requirements on chemical composition, mechanical properties, non-destructive testing and high precise dimensional inspections.

Trade Capacity:

International Commercial Terms(Incoterms): FOB, CFR, CIF, DAT, FAS, DDP, DAP, CIP, CPT, FCA, EXW, Others
Terms of Payment: L/C, T/T, D/P, PayPal, Western Union, Small-amount payment, Money Gram
Average Lead Time: Peak Season Lead Time: 1-3 months, Off Season Lead Time: one month
Number of Foreign Trading Staff: 4~10 People
Export Year: 2008-03-05
Export Percentage: 51%~70%
Main Markets: North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
Nearest Port: QINGDAO/TIANJIN/SHANGHAI

Production Capacity:

Factory Address: Luoyang city, China
R&D Capacity: OEM, ODM
No. of R&D Staff: 21-30 People
No. of Production Lines: Above 10
Annual Output Value: Above US$100 Million
Ever Annual Output of Main Products:

Product Name	Units Produced (Previous Year)
forging parts	50000 Tons

 

FAQ

1.Which countries do you export to?
U.S.A, Germany, France, Italy, UK, Brazil, Swedish, Japan, Korea, Middle east of Asia, Thailand,

2.How long does it take to receive samples?
A) Pattern:30-45days after order
B) Sample:30days after pattern finishing.
C) The lead time is the general production period and does not include the transportation time.

3.New product development process
Got tooling order and sample order with 50% deposit---Hold a meeting with the relation dept.To ensure the developing schedule---Design mold, fixture and gauge and making them in our house---mold steel buying---Machining---Inspection---Send out the sample with initial inspection report.

4.How long is the manufacturing lead time?
Mass Production:90days after sample approval by yours.The lead time is the general production period including the transportation time.
We could make some special production arrangement effectively if customer has urgent need.

5 How to deal with the quality problem?
A.We perform APQP at an early stage in each project.
B.Our factory must fully understand the quality concerns from customers and implement product & process quality requirements.
C.Our quality professionals who perform patrol inspection in our factories.We perform final inspection before the goods are packed.
D.We have inspectors who perform final audit checks on the packed goods prior to dispatch from China.

6.Can you take responsibility for me?
Of course, I'm happy to help you!But I just take responsibility for my products.Please offer a test report, if it was our fault, absolutely we can make a compensation for you, my friend!

7.What are the payment terms?
Payment terms are negotiable and will improve for long term customers.During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.Production orders can be negotiable.We prefer 50% deposit and the balance by T/T before sails.But sometimes T/T15 days after sails would also acceptable.

8.Which currency can we buy in?
We can deal in USD / Euro currency / RMB

9.How long does it take to ship goods from China by sea?
It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks.It takes about 2 weeks to east coast and 3 weeks to west coast US ports.All sea goods are shipped from Qingdao Port.

10.How long does it take to ship goods from China by air?
It takes about 7 days to all major destinations.

11.Can we visit the factory to conduct an audit?
Yes, you are welcome to visit our factory.

12.How do we retain client confidentiality?
We are happy to sign Confidentiality Agreements with customers and will honor them.

13.Is there a minimum volume of business required to conduct international purchasing?
There are no minimum volumes, but the prices of the goods, plus the fixed costs of importing makes it more economical to buy in high volumes.All potential customers will be assessed on an individual basis to determine if it appears a viable option for all parties to develop a relationship.

All parts are custom made according to customer's drawings or samples.If you have any parts to be made, please feel free to send your kind drawings/samples to us.Technical drawings including material mark, Product weight, Purchase quantity.The comprehensive information will help us quickly calculate the accurate and reasonable price for you.
 

We are dedicated to provide you with quality products and services, welcome to inquire and order!